UNIVERSA 1000
Fully-Automatic Side Sealer
UNIVERSA 1000
Extreme format range
The UNIVERSA 1000 is the perfect side sealer for extremely large products, such as picture frames, furniture, insulation material and others. The encoder controls used by KALLFASS provide maximum flexibility and minimum change over times. Heavy-duty construction and well selected premium components assure the highest amount of runtime, even in tough multi-shift operation and with heavy products. An additional vacuum conveyor under the infeed belt guarantees wrinkle free bags with large format products. A wide range of options is available with the UNIVERSA 1000, so it can be configured for many special applications. The optional modem and Ethernet connection make the UNIVERSA 1000 the perfect component for fully automatic packaging lines, including with main server.
Facts, Data, Figures
| Technical Data | Universa 1000 |
|---|---|
| Maximum production speed (depends on product and film used): | 50 cycles / min |
| Width of cross seal bar: | 41 in. |
| Max. clearance in height of sealing frame: | 12 in. |
| Min. product length: | 8 in. |
| Film : | Film: center-folded or flat film, approx. 60 gauge - 3 mil. |
| Film cradle: | Close to floor for easy film reel loading |
| Working height, adjustable: | 31 - 37 in. |
| Outside diameter of film reel: | max. 16 in. |
| Width of film reel: | max. 47 in. |
| Speed of transport conveyor, fix: | 66' / min. |
| Sealing system: | Permanently heated seal bar with exchangeable sealing ledge, maintenance free, with absolutely in-odorous operation, temperature regulation by PLC |
| Operator interface: | Touchpanel, SIEMENS |
| Programmable logic controller (PLC): | SIEMENS S7 |
| Power supply: | 400 volts, 50 Hz, 3-phase, with protective earth conductor |
| Rated capacity: | 4,65 kVA |
| Nominal current (at 400 V): | 6,8 A |
| Colour: | KALLFASS-Anthracite |
| Controlling of the products by an encoder. Smooth readjusting of motion timeson dimension-or speedchanges | |
| Infeed conveyor can be pulled out for better access during threading in film | |
| Motor-driven film transport with automatic film scrap take up winder | |
| Permanently heated seal bar with exchangeable sealing ledge, available in different profiles | |
| to produce excellent sealing seams depending on product and film | |
| Operator guidance and error diagnostic by colour Touchpanel (available languages: German, English, French – other languages upon request) incl. Product Data Memory for various products | |
| Options at extra cost |
|---|
| Perforating device with needle roller, 7 rows of needles |
| Infinitely adjustable speed of both transport conveyors approx. 10 - 35 m/min, incl. smooth-start |
| Integration of feeding systems (e. g. MGZ 400IL or transport conveyor) in PLC and product data memory |
| Wheel/knife –combination (patent pending – 10224360.3) |
| Clearance increased to approx. 330 mm |
| Free rotating wear free counter seal bar for films without PP content (registered design) |
| Wheel/knife –combination (patent pending – 10224360.3) with separate cold-knife |
| Tear-open perforation by cutting wheel for easy opening of packages |
| Integrated modem (Europe / world) |
| Ethernet-Interface (hardware), e.g. for connection to production server |
Machine dimensions (approx. in mm):
(This drawing may show options which are not included in the basic machine version and are available against up-charge only.)
